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Hello! This is Green Pneumatic VTZ, a professional company specializing in vacuum pumps and vacuum equipment.
Today, weโll take a look at how to properly maintain oil-sealed vacuum pumps.
๐ก Oil-Sealed Vacuum Pump Maintenance Guide
Oil-sealed vacuum pumps are essential components used across various industrial fields.
To ensure optimal performance, regular maintenance is absolutely necessary.
This guide explains in detail how to properly manage your pump to extend its service life and maintain peak performance.
Follow the steps below for reliable operation! ๐
1๏ธโฃ Check the Proper Oil Level
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Why is maintaining the correct oil level important?
Oil is the lifeblood of an oil-sealed vacuum pump.
If the oil level is too low or too high, several problems can occur:
Low oil: Reduced vacuum performance, overheating, and even serious equipment damage.
Excessive oil: Back pressure in the exhaust section, vapor emission, and in severe cases, vane breakage.
๐ ๏ธ Tips for maintaining the proper oil level
Check the oil level using the oil sight glass.
Maintain the level at the middle of the sight glass.
Since oil level decreases slightly during operation, itโs recommended to fill up to about 3/4 of the sight glass before startup.
2๏ธโฃ Oil Replacement Interval
๐ง Why should you change the oil regularly?
Over time, oil becomes contaminated with impurities and loses its viscosity.
Using contaminated oil can reduce vacuum efficiency and damage internal components.
Therefore, regular oil changes are essential.
๐ Recommended replacement interval
Standard use: Every 1,000 operating hours (assuming 10 hours per day).
Frequency may vary depending on the environment:
If the pump operates above 87ยฐC, replace oil more frequently.
If the oil turns milky, it means moisture has mixed in โ replace immediately.
โ ๏ธ Problems caused by moisture-contaminated oil
Lower vacuum performance
Internal corrosion
Vane wear
๐ก Tip: Regularly check for contamination to ensure safe and efficient operation.
3๏ธโฃ Choosing the Right Oil
Itโs crucial to use oil that matches your vacuum pumpโs specifications.
Always follow the manufacturerโs recommendation for best performance.
Suggested viscosity grades:
Motor under 3 kW: Use oil with viscosity ISO VG 68 or lower
Motor 3โ10 kW: Use ISO VG 100 oil
Motor above 10 kW: Use ISO VG 150 oil
โ ๏ธ Using the wrong oil can reduce vacuum efficiency and overload the pump โ choose carefully!
4๏ธโฃ Maintain the Inlet (Suction) Filter
๐ค Why is the inlet filter important?
If the inlet filter becomes clogged with dust or debris, the exhaust performance decreases and the pump may overheat.
๐ Cleaning and replacement schedule
Replace every 2,000 operating hours.
Depending on your environment, clean the filter periodically.
A clean inlet filter helps extend pump life and maintain efficiency.
5๏ธโฃ Maintain the Exhaust Filter
๐ง Function of the exhaust filter
The exhaust filter removes oil mist and impurities from the exhaust gas.
When clogged, it can cause back pressure, leading to overheating and pump failure.
๐ ๏ธ Replacement timing
Ideally, replace the exhaust filter when changing the inlet filter.
In dusty or contaminated environments, shorten the replacement interval.
๐ฏ Conclusion
Oil level: Always maintain at the proper level
Oil replacement: Change oil according to operation time and contamination level
Filter maintenance: Regularly inspect and replace inlet and exhaust filters
Routine inspection and maintenance are the keys to sustaining your vacuum pumpโs performance.
Proper care will extend equipment life and prevent unexpected breakdowns.
โ Frequently Asked Questions (Q&A)
Q1. Do I have to use specialized vacuum pump oil?
A: Yes. Using the recommended oil is essential. Ordinary oil may have improper viscosity and damage the pump.
Q2. When should I shorten the oil change interval?
A: If the pump operates at high temperatures or in humid environments, replace oil more frequently.
Q3. Can I just clean the filters instead of replacing them?
A: Light dust can be cleaned, but if the filter is heavily contaminated, replacement is recommended.
Q4. What should I do if the pump temperature rises too high?
A: Stop operation immediately and check the oil level and filter condition.
Ignoring overheating may cause serious damage.
VTZ provides professional services for everything from vacuum pump sales to repair.
If you have any questions regarding vacuum pumps or vacuum systems, feel free to contact us anytime.
We are committed to supporting your equipmentโs optimal performance.
This article was written by VTZ, a professional vacuum pump and equipment company.
For assistance or inquiries related to vacuum systems, please contact us below โ weโll be happy to help.
Thank you! ๐
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Our goal is to move beyond simple product supply to accurately understand and solve our customers' needs.
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